To improve drainage, functionality, and accessibility, we completed a comprehensive barn and arena renovation in Stafford, VA, including site grading, drainage improvements, fencing, electrical upgrades, and lighting installation.
Barn Site Regrading, Drainage, and Wash Rack Installation
We regraded the left side of the barn, compacted the stone base, and added stone dust for stability. On the right side, we removed and stockpiled stone, regraded to reduce the slope, and installed a concrete barricade retaining wall to level the ground in preparation for the wash rack installation. We then reapplied and compacted the stone and stone dust for a stable surface.
Next, we installed a 12-inch Nyoplast storm structure near the barn entrance, connecting it to a 10-inch PVC drainpipe leading to the pasture. A traffic-rated grate and a 12×24-foot concrete pad were added, serving as the foundation for an outdoor wash rack. To complete the setup, we installed custom-welded steel fencing around the wash rack, providing a secure and functional space for equestrian use.
Additionally, we ran a new water line and installed a water spigot, which was encapsulated in a 3×3 concrete pad, ensuring easy and durable water access for the wash rack.
Arena Renovation & Resurfacing
We removed existing fencing, round pens, and materials, then stripped and stockpiled the existing stone dust for reuse. Next, we stripped topsoil from expansion areas and stockpiled it for final grading.
We cut and filled to level the arena, compacting in 4-inch lifts for stability. The subgrade was laser graded with a slight crown for proper drainage and then recompacted.
We then installed separation fabric with 6-inch overlaps, securing it for a solid base. After that, we spread and compacted the old stone dust, added a fresh top layer of new stone dust, and laser graded and compacted the surface for a smooth, durable riding arena.
Barn Electrical Upgrades
As part of the renovation, we removed all old electrical wiring, outlets, switches, and lighting and installed new wiring, switches, outlets, and lighting throughout the barn. The indoor and outdoor flood lights were provided by the owner, and we handled the installation. Existing fans were connected to new outlets, all of which were equipped with weatherproof covers for durability. To protect electrical components from the elements, we relocated the breaker box to the tack room for a more secure and weather-resistant setup.
Arena Fencing & Gate Installation
With the arena foundation complete, we laid out the new fence line and gate openings, verifying measurements and ensuring proper alignment. After confirming the layout with the owner, we installed all line posts, corner posts, and gate posts, using ag-treated 6-to-7-inch posts for corners and gates, and 4-to-5-inch posts for line fencing. Gate posts were set in concrete for added stability.
Next, we installed the fence rails and gates, securing three rows of CenFlex 5-inch rail fencing according to the manufacturer’s specifications. A 16-foot heavy-duty 7-bar gate with lockable two-way latches was installed for accessibility and security. Additionally, we installed railroad ties as a border under the fencing to prevent stone dust erosion and maintain the integrity of the arena surface.
To finish, we cut all post tops at an 11¼-degree angle to prevent water damage and completed final punch list items before site cleanup.
Arena Lighting Installation
To improve visibility and usability, we installed arena lighting, beginning with laying out and installing light poles at each corner and along both sides of the arena. The poles were set in concrete, leaving space for conduit installation.
We then ran underground conduit from the barn tack room to each light pole, installing a 1.5-inch trunk line and six electrical pull boxes. Once the main line was in place, we installed 1-inch conduit from each pull box to the light poles, then ran conduit up each pole, mounting all-weather electrical boxes and owner-provided flood lights. Additionally, GFCI receptacles were installed at both ends of the arena, providing accessible power where needed.
Final Seeding & Site Stabilization
To complete the project, we seeded, fertilized, limed, and applied EC-2 matting and straw, ensuring proper stabilization across all disturbed areas.